Machenahalli, Post:Nidige-577 222,
Shivamogga, Karnataka, India
About Us
Vijay Technnocrats Private Limited, one of the proud members of Shanthala Group of Industries was established in the year 1999 by a team of well qualified, experienced Metallurgists and Mechanical Engineers to manufacture Iron castings and components. Vijay Technnocrats draw on the expertise of skilled craftsmen, a highly trained staff, in-house pattern shop, laboratory to meet NABL standards, Heat Treatment & Painting facility, cutting edge computer technologies and state-of-the-art machine shop to exceed the expectations of our esteemed customers.
We manufacture wear resistant (High Chrome-moly), Grey Iron, Ductile iron (S.G. Iron), Ni Resist Castings. We also do machining of castings of all grades to National & International Standards for Pumps, Valves, Railways, Actuators, Separators, Gearbox, Engines, Machine Tools, Material Handling Equipment's, Compressors, Transmissions, Windmill & Food Processing units. We have developed more than 4000+ products and serving more than 100 customers globally since inception.
Vijay Technnocrats Pvt limited is known in the market for production of metallurgically critical and high performance oriented castings & components of iron. This gave a very good scope to enhance the production capacity from 2000 to 8000 tons/annum.
Year on year our esteemed customers are giving new requirements to increase supplies. Customers are offering many developments which are quite challenging in nature. Management has decided to enhance production capacity ahead of demand to 12000 tons/annum by 2025-26 and build new facility with a focus to Increase in sales of Export and Machined Castings, Sub Assemblies by ensuring quality, conserving the resources and reducing human fatigue. VTPL is always open for new learning’s & adaption of latest Technology and Processes.
We have established world class manufacturing facility by way of LEAN Activity & 6S. Company has embraced all system standards to meet ISO, EHS, PED & AD 2000-Merkblatt W0. In view of Green energy initiation we have already installed solar power plants in both foundry and machine shop.
Today, Vijay Technnocrats is considered among the industry leaders providing reliable and quality engineering solutions with customer delight and on-time delivery.
Vision
Vijay Technnocrats Private Limited to be a global player and preferred Manufacturer of Grey Iron, Spheroidal Graphite Iron, Ni-Resist and High Chrome Cast Iron Castings & Components.
Mission
- Manufacture & supply of castings through
- Exceeding customer requirement and expectations
- Compliance to applicable statutory and regulatory requirements
- Continual improvements in manufacturing process
- Enhanced supplier relationship
- Enhanced competence of personnel
Organization Priorities
- To manufacture & supply of products as per customer needs.
- To meet on-time delivery.
- To maintain safe & clean environment.
- Team work & Involvement of every one in all stages of manufacturing.
- To meet statutory & regulatory requirements.
- Continual improvement in quality management process.
- To conserve natural resources.
Organization Values
- Customer focused.
- Working on ‘Win – Win’ Concept.
- Adherence to quality systems and procedures.
- Adherence to Environment, Health & Safety requirements.
- We have expertise in manufacturing of High Chrome & Ni Resist Grade Castings to sectors like Pumps, Valve & Food Industry since 2002. We produce around 2000MTs of High Chrome Grade Castings annually. We also do machining of these grades meeting national & International standards.
- Started Export Business in the Year 2009. Export of Machined Components of all grades meeting National & International standards which comprises of Ready To Assemble & Ready To Use conditions. Our Main Focus is supply of Quality Parts On-time. Presently 25% of our sales goes to Export Business.
Core Strength
High Chrome & NI Resist Grade Castings
Exports
Key Factors for Growth in Export Business
- Just in time Communication.
- Weekly update on order status.
- Working on KANBAN.
- Adaption of New Technology / Process.
- Customer centric approach.
- We have an exponential growth in our export customers portfolio since 2009 and we are proud of supplying to following Countries globally to multiple sites in USA, Australia, UK , Canada, Germany, Spain, France, Belgium, Hungary, China, UAE, Singapore, Saudi Arabia, Malaysia, Japan, Romania, Mexico & Thailand.
Continuous Improvement
- Vijay Technnocrats is dedicated to driving continuous improvement internally as well as with customers and vendors. Through the use of modern management tools, We focus on the elimination of all types of wastes in our manufacturing and administrative processes to reduce the production costs.
Our Methodology
- An integrated approach is adopted to maximize stakeholder value through efficient business processes, linked together to build a flexible, leaner, faster, more customer centric enterprise. Serving like a blueprint, our methodology guides the development of an environment that focuses on improving our competitiveness in the market. The long term success depends on our competitiveness worldwide.
We optimize the value stream by:
- Customer Driven Process Design
- Continuously Reducing Waste
- Associate Ownership
Customers measure our competitiveness through following interdependent variables:
- Quality
- Flexibility
- Dependability
- Value
- On-time Delivery
- This requires us to change the way we think. When we think quality, we must go beyond thinking of it in terms of inspecting or as a cost in terms of the scrap or rework, which must be held to an acceptable level. We need to look at 'scrap and rework' as disruptions to the flow of materials to our customer and these disruptions must be eliminated.
Tools:
- 6S’s
- Kaizan
- 7QC Tools
- Quality Circle
- Poka Yoke
- Six Sigma